China wholesaler Four-Axis Precision CNC Machining Hydrodynamic Fluid Coupling

Product Description

Four-axis precision CNC machining hydrodynamic fluid coupling

Muyang machinery is a manufacturer with the capability of comprehensive services of casting, forging, and machining, committed to the production of customized parts. Since established in 2002 (former Miaosen Machinery Co., Ltd), we’ve been supplying to the global market for over 15 years, serving industries including automotive, railway, gas and oil, medical machinery, construction machinery, gym equipment, etc.

Capability	CNC machining center – MAX size: 6001200500mm General tolerance: ±0.005mm Machine qty: 6 sets CNC Milling – MAX size: 1200500mm General tolerance: ±0.02mm Machine qty: 12 sets CNC turning* – MAX size: φ0.5-φ800*1000mm General tolerance: ±0.005mm Machine qty: 35 sets
Service:	CNC turning, CNC milling, CNC grinding, CNC lathe machining, CNC boring, CNC drilling, CNC tapping, surface treatment, etc.
Material available	Stainless steel: SS201, SSS301, SS303, SS304, SS316, SS416, SS440C etc. Steel: Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# Brass/Bronze: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, C360, C260, C932 Copper: C11000, C12000, C36000 Aluminum: AL2017, AL2571, AL5052, AL5083, AL6061, AL6063, AL6082, AL7075 Iron: A36, 45#, 1213, 1214, 1215 Others per customers’ requirements
Surface finish	Aluminum alloy: Clear anodized, color anodized, sandblast anodized, hard anodized, brushing, polishing, powder coated, and painting Brass/copper/steel: Nickel plating, chrome plating Steel/Stainless steel: Zinc plating, oxide black, carburized, heat treatment, nitriding
Measuring tools	Micrometer, calipers, thread tools, high gauge, trapezoidal thread plug gauge, sclerometer, dial indicator, projector

We promise our clients a careful, safe, and tight package for exporting!

Standard packing: pearl cotton/bubble bag + carton box + pallet/wooden box

Special packing: custom packaging + wooden box

FAQ:

1. Are you a manufacturer or trading company?
We’re a manufacturer with self-export rights.

2. What’s your main business?
Our main business is custom metal parts processed by CNC machining, casting, forging, etc., serving industries including railway, automobile, construction machinery, gym equipment, water gas, and oil.

3. Directly get to CONTACT or send your product drawing/inquiries to email, we will reply within 0.5 hours.

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Impact of Fluid Coupling on the Overall Reliability of a Power Transmission System

A fluid coupling can significantly contribute to the overall reliability of a power transmission system in various ways:

Smooth Power Transmission: Fluid couplings facilitate smooth power transmission between the driving and driven components, minimizing shocks and vibrations during startup and operation. This reduces the risk of sudden failures or damages to connected equipment.
Overload Protection: Fluid couplings offer inherent overload protection by allowing controlled slip during sudden load changes or overloads. This protects the system from excessive stresses and prevents damage to the motor and driven machinery.
Reduced Mechanical Wear: The smooth operation of fluid couplings reduces mechanical wear on connected components, such as gearboxes, belts, and chains. This results in longer service life and decreased maintenance requirements.
Increased Equipment Life: By reducing stress and wear on the entire power transmission system, fluid couplings can extend the service life of motors, gearboxes, and other components. This enhances the overall reliability of the system over an extended period.
Enhanced System Safety: The ability of fluid couplings to protect against shock loads and overloads enhances the safety of personnel working with or near the machinery. It prevents sudden and unpredictable movements, reducing the risk of accidents and injuries.
Stable Performance: Fluid couplings maintain a constant speed ratio between the driving and driven shafts, ensuring stable and predictable performance of the power transmission system. This predictability aids in maintaining process stability and efficiency.

Incorporating a properly sized and selected fluid coupling into a power transmission system can improve its reliability, reduce downtime, and prevent costly breakdowns. Regular maintenance and monitoring of the fluid coupling also play a crucial role in ensuring long-term reliability and trouble-free operation.

Special Considerations for Using Fluid Couplings in Explosive Environments

Fluid couplings are widely used in various industrial applications, including those in potentially explosive environments. When considering the use of fluid couplings in such settings, several special considerations must be taken into account to ensure safety and compliance with regulations:

Explosion-Proof Design: Fluid couplings used in explosive environments must be designed to prevent the ignition of flammable gases or vapors. They should adhere to explosion-proof standards and be equipped with robust seals and protective enclosures to contain any potential sparks or flames.
Ingress Protection: An appropriate ingress protection (IP) rating is essential to prevent dust, moisture, or other hazardous substances from entering the fluid coupling. A higher IP rating ensures greater protection against potential sources of ignition.
Material Selection: The choice of materials for the fluid coupling is crucial in explosive environments. Non-sparking or anti-static materials should be used to reduce the risk of ignition caused by friction or electrical discharge.
Temperature Limitations: Fluid couplings operating in explosive environments must have temperature ratings that prevent overheating and potential ignition of flammable substances. The fluid coupling should be adequately cooled to maintain safe operating temperatures.
Monitoring and Maintenance: Regular monitoring and maintenance of fluid couplings in explosive environments are essential. Periodic inspections can detect potential issues or wear that could compromise the safety of the coupling. Any maintenance or repair work should be carried out by qualified personnel following safety protocols.
Compliance with Regulations: Depending on the industry and location, there may be specific regulations and safety standards that govern the use of equipment in explosive atmospheres. It is crucial to adhere to these regulations and ensure that the fluid coupling complies with all relevant safety requirements.

Fluid couplings used in explosive environments play a vital role in ensuring the safe and reliable operation of industrial machinery. By providing smooth and controlled power transmission, fluid couplings can help minimize risks and improve the overall safety of the equipment and personnel in these hazardous settings.

Before implementing fluid couplings in explosive environments, it is essential to conduct a thorough risk assessment and consult with experts familiar with the specific safety requirements of the industry. By taking appropriate safety measures and selecting suitable explosion-proof fluid couplings, the risks associated with using power transmission equipment in hazardous areas can be effectively mitigated.

Selecting the Right Size of Fluid Coupling for Your Application

To ensure optimal performance and efficiency, it’s essential to choose the right size of fluid coupling for a specific application. Here are the key steps in the selection process:

Identify the Application Requirements: Understand the torque and power requirements of your application. Determine the maximum torque and power that the fluid coupling needs to transmit to meet the operational demands of the machinery or equipment.
Check the Speed Range: Consider the speed range of your application. Ensure that the fluid coupling can operate effectively within the desired speed range, providing adequate torque transfer across the entire speed spectrum.
Consider the Fluid Coupling Type: Choose the appropriate type of fluid coupling based on the specific needs of your application. Hydrodynamic fluid couplings are suitable for applications requiring smooth and gradual torque transmission, while constant-fill fluid couplings are more suitable for applications where some slip is acceptable.
Calculate the Service Factor: Determine the service factor, which accounts for any additional loads or impacts the fluid coupling may experience during operation. Multiply the maximum torque requirement by the service factor to obtain the design torque.
Refer to Manufacturer Data: Consult the manufacturer’s data sheets and specifications for various fluid coupling models. Compare the design torque with the torque capacity of different fluid coupling sizes to find the most suitable match for your application.
Consider Safety Margins: It’s advisable to apply safety margins to ensure reliable operation. Select a fluid coupling with a torque capacity higher than the calculated design torque to account for potential variations in load or operating conditions.
Verify Space Constraints: Ensure that the selected fluid coupling fits within the available space in your machinery or equipment, considering any installation restrictions or dimensional limitations.

By following these steps and carefully evaluating the requirements of your specific application, you can select the right size of fluid coupling that will deliver optimal performance, efficiency, and reliability.

editor by CX 2024-05-03

Company Video

Our Service
1. Installation & adjustment
After the equipment are arrived at the customer’s site, the customer is responsible for unpacking and arranging the equipment according to the placement drawing; and does under our install-adjust technicians’ guidance. Costs of the staff are decided at last.
2. Training
1) We are responsible for offering the technical training to user. The training content includes the structure and maintenance of the equipment, control and operation of the equipment. Through training, users’technical staff can grasp and the skill of operation and maintenance proficiently, and deal with the general troubles in time. We will appoint qualified technical staff for the guidance.
2) The buyer can send staff to our company for learning.
3. Quality assurance
1) We guarantee the goods offered are brand-new, not used, with latest design and suitable material made, and we guarantee the specification of the equipment is consonance with the contract.
2) We guarantee the line achieve product technical performance indicators within 5 days after feeding operation through the correct guidance of the installation and commissioning.
3) We are responsible for the fault and damage of the production line caused by our design, technology, manufacture, installation, adjustment and material defect etc. that all belong to our responsibility.
4) The warranty period is 12 months after acceptance check of the production line. If there is any different between the furnished equipment in the customer’s factory and the equipment concerned in the contract, the users have the right to pass the inspection book to the legal department to claim for compensation to our company within goods warranty period.

Due to our sincerity in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 10 workdays.
2.Production Lead-times: 20-40 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check.