Product Description
Type E SS316 Rubber Hose Fitting Irrigation Quick Releases Fluid Transfer Camlock Coupling
Body material:Stainless steel 316or 340
Handles &pins:Stainless steel
Gaskets:Buna-N,EPDM,PTFE &food grade silicone gasket
The thread of camlock fittings are BSP,BSPT,NPT,G (ISO 228.1) and R (DIN2999).
SIZE:1/2″to 8″
Working pressure :50-250 Psi( depending on size and temperature)
Manufacture method:precision casting
The use and connection way of cam and groove couplings: Type E camlock can usually be used with D type, C type, DC (Dust Cap)type. To make a connection,simply slide the camlock adapter into the camlock coupling and with normal hand pressure,press the cam levers down.
Feature:
Good corrosion resistance
Convenience, interchangeability
Easily disconnect/connect without tools
Industry applications:
Petroleum, mining, municipal, construction, chemicals, agriculture
Hydraulic fluids, coolant, gasoline and petroleum products, fuel transport, irrigation, water treatment, seawater, wastewater, chemicals transport and storage
Stainless steel camlock fittings operating pressure
SIZE | Working Pressure |
1/2″ | 150 Psi |
3/4″-2″ | 250 Psi |
2-1/2″ | 225 Psi |
3″ | 200 Psi |
4″ | 150 Psi |
5″-6″ | 75 Psi |
Our Advantage
We are experienced as we have been in this industry as a manufacturer for more than 10 years. Both of quality and service are highly guaranteed. Absolutely prompt delivery. We can produce according to specific drawings from customers. Welcome OEM/ODM project. Strict control on quality. High efficient and well trained sale service team. ISO9001, CE and SGS certified.
FAQ
1.Q: Are you a producer or trading company?
A: We are an experienced manufacturer. We own production line and kinds of machines.
2. Can you make our specific logo on the part?
Yes please provide me your logo and we will make your logo on the part.
3. Can you manufacture products according to my drawings?
Yes we can manufacturer according to client’s drawings if drawings or samples are available. We are experienced enough to make new tools.
4. Q: Can I get some samples?
A: We are honored to offer you our samples. Normally it is for free like 3-5 pcs. It is charged if the samples are more than 5 pcs. Clients bear the freight cost.
5. Q: How many days do you need to finish an order?
A: Normally it takes about 30 days to finish the order. It takes more time around CHINAMFG season, or if the order involves many kinds of different products.
6. what kind of rubber washer do you apply to camlock couplings?
Normally we use NBR gasket.
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Factors Influencing the Thermal Performance of a Fluid Coupling
The thermal performance of a fluid coupling, specifically its ability to dissipate heat and maintain operating temperatures within acceptable limits, is influenced by several factors:
- Power Rating: The power rating of the fluid coupling, which indicates its capacity to handle a specific amount of power, affects its thermal performance. Higher power ratings generally result in higher heat generation, so it’s essential to choose a fluid coupling with an adequate power rating for the application.
- Operating Speed: The operating speed of the fluid coupling is a critical factor. Higher speeds can lead to increased heat generation due to friction and viscous losses. It’s essential to consider the operating speed to ensure the fluid coupling can handle the heat produced at the given speed.
- Ambient Temperature: The ambient temperature of the environment in which the fluid coupling operates also plays a role in its thermal performance. Higher ambient temperatures can impact the cooling efficiency and may lead to increased operating temperatures.
- Load Variation: Applications with varying loads can experience changes in heat generation. Fluid couplings used in such systems must be capable of handling the thermal effects of load fluctuations without exceeding temperature limits.
- Cooling Method: The cooling method employed in the fluid coupling design significantly affects its thermal performance. Some fluid couplings use natural convection for cooling, while others incorporate forced cooling methods such as internal or external cooling circuits. The cooling system’s efficiency directly impacts the ability to dissipate heat effectively.
- Fluid Properties: The properties of the fluid inside the coupling, such as viscosity and heat capacity, influence thermal performance. The choice of fluid can affect the amount of heat generated and the efficiency of heat dissipation.
- Operating Time: The duration of operation also affects the thermal behavior of the fluid coupling. Continuous operation or extended duty cycles may lead to higher operating temperatures, requiring careful consideration during selection.
- Proper Maintenance: Regular maintenance, including lubricant inspection and replacement, is crucial for optimal thermal performance. Contaminated or degraded fluid can impact the heat transfer characteristics of the coupling.
It’s essential to consider these factors when selecting a fluid coupling to ensure that it can effectively manage heat generation and maintain safe operating temperatures in the specific application.
Real-World Case Studies: Improved Performance with Fluid Couplings
Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:
Case Study 1: Mining Conveyor System
In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.
After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.
Case Study 2: Marine Propulsion System
In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.
By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.
Case Study 3: Industrial Pumping Station
In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.
After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.
These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.
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Disadvantages and Limitations of Fluid Couplings
While fluid couplings offer numerous advantages, they also have some disadvantages and limitations that should be considered for specific applications:
- Power Loss: Fluid couplings introduce a power loss due to the slip that occurs during power transmission. This power loss can reduce the overall efficiency of the system, especially in applications with high-speed variations.
- Torque Multiplication: Unlike torque converters, fluid couplings have limited torque multiplication capabilities. They do not provide as much torque increase at low speeds, which may be necessary for certain heavy-load applications.
- Temperature Sensitivity: Fluid couplings are sensitive to temperature changes. In extremely hot or cold conditions, the viscosity of the fluid may vary, affecting the coupling’s performance.
- Fluid Contamination: Contaminants in the fluid can adversely affect the performance and lifespan of the fluid coupling. Regular maintenance and monitoring of the fluid quality are essential to prevent potential issues.
- Speed Limitations: Fluid couplings may have speed limitations in certain applications. High-speed operations can lead to centrifugal forces that may affect the coupling’s behavior.
- Complexity in Control: In some cases, controlling the output speed of the fluid coupling can be more challenging compared to other types of couplings. This complexity may require additional control mechanisms.
- Cost: Fluid couplings can be more expensive than some mechanical couplings, such as belt and chain drives. The initial cost and ongoing maintenance expenses should be considered in the selection process.
Despite these limitations, fluid couplings remain a popular choice in many industrial applications, thanks to their smooth power transmission, overload protection, and torsional vibration damping capabilities. The decision to use a fluid coupling should be based on a thorough understanding of the specific requirements and operating conditions of the machinery or equipment.
editor by CX 2024-01-19