Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
Place of origin: | Jangsu,China |
Type: | Powder metallurgy sintering |
Spare parts type: | Powder metallurgy parts |
Machinery Test report: | Provided |
Material: | Iron,stainless,steel,copper |
Key selling points: | Quality assurance |
Mould type: | Tungsten steel |
Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
Application: | Small home appliances,Lockset,Electric tool, automobile, |
Brand Name: | OEM SERVICE |
Plating: | Customized |
After-sales Service: | Online support |
Processing: | Powder Metallurgr,CNC Machining |
Powder Metallurgr: | High frequency quenching, oil immersion |
Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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Are There Specific Safety Precautions to Consider When Working with Drive Couplings?
Yes, working with drive couplings requires certain safety precautions to ensure the safety of personnel and the integrity of the equipment. Here are some important safety considerations when dealing with drive couplings:
- Lockout-Tagout (LOTO): Before performing any maintenance or repair work on machinery with drive couplings, it is essential to implement a proper lockout-tagout procedure. This involves isolating and securing the power source and equipment to prevent unexpected startup during the maintenance process. Only authorized personnel should have access to the equipment during LOTO procedures.
- PPE (Personal Protective Equipment): Personnel working on or near drive couplings should wear appropriate personal protective equipment, including safety glasses, gloves, and any other required protective gear. This helps protect against potential hazards such as flying debris or pinch points.
- Proper Installation: During installation, it is crucial to follow the manufacturer’s guidelines and instructions to ensure the drive coupling is correctly aligned and mounted. Proper alignment minimizes stresses on the coupling and associated machinery, reducing the risk of premature failure and potential accidents.
- Regular Inspections: Implement a schedule for regular inspections of drive couplings to identify any signs of wear, misalignment, or damage. Addressing issues early can prevent unexpected failures and reduce the risk of accidents or production downtime.
- Load and Speed Limits: Respect the specified load and speed limits of the drive coupling. Exceeding these limits can lead to catastrophic failures and pose safety risks to personnel and equipment.
- Maintenance by Qualified Personnel: Complex maintenance or repair tasks on drive couplings should be performed by qualified personnel with relevant experience and training. Improper maintenance can compromise the coupling’s performance and lead to safety hazards.
- Temperature Limits: Some drive couplings have temperature limits for safe operation. Ensure that the operating temperature is within the recommended range to avoid material degradation and potential hazards.
- Proper Lubrication: If the drive coupling requires lubrication, use the recommended lubricant and apply it as per the manufacturer’s guidelines. Inadequate or excessive lubrication can impact the coupling’s performance and increase the risk of failure.
- Safe Distance: Keep a safe distance from rotating couplings and rotating machinery to prevent accidental contact with moving parts. Implement barriers or guarding to prevent unintentional access.
Adhering to these safety precautions ensures that working with drive couplings is done safely and efficiently, minimizing the risk of accidents and maintaining the longevity of the equipment.
Can Drive Couplings Compensate for Misalignments in Shafts?
Yes, drive couplings are designed to compensate for certain degrees of misalignment between shafts in mechanical power transmission systems. The ability of a coupling to accommodate misalignments depends on its type and design. Here are the common types of misalignments and the corresponding coupling types that can handle them:
- Parallel Misalignment: This type of misalignment occurs when the axes of the two shafts are parallel but not perfectly aligned. Elastomeric couplings, such as jaw couplings and tire couplings, are commonly used to handle parallel misalignment. These couplings have flexible elements that can offset slight parallel offsets between the shafts.
- Angular Misalignment: Angular misalignment refers to the situation where the axes of the two shafts are not collinear and form an angle. Flexible couplings like beam couplings and Oldham couplings are effective in accommodating angular misalignment. They have a design that allows for relative movement between the shafts while transmitting torque.
- Radial Misalignment: Radial misalignment occurs when there is a gap between the axes of the two shafts. Flexible couplings with multiple elements, such as disc couplings and grid couplings, can handle radial misalignment to some extent. These couplings use flexible components to allow relative movement between the shafts.
- Combination Misalignment: Some couplings, like universal joint couplings and double loop couplings, are designed to compensate for multiple types of misalignments simultaneously. These couplings are suitable for applications where complex misalignments exist.
It’s important to note that while drive couplings can compensate for certain degrees of misalignment, they have their limitations. Excessive misalignment or misalignments beyond their design capabilities can lead to premature wear, reduced coupling life, and decreased efficiency in power transmission. Proper alignment during installation is still essential to ensure the longevity and optimal performance of the coupling and the entire power transmission system.
When selecting a drive coupling for an application with misalignment concerns, it is crucial to consider the type and magnitude of misalignment expected and choose a coupling that can handle it effectively while still meeting other performance requirements.
What is a Drive Coupling and its Role in Mechanical Power Transmission?
A drive coupling is a mechanical device used to connect two shafts in a power transmission system. Its primary role is to transmit torque from one shaft to another while accommodating misalignments and absorbing shocks and vibrations. Drive couplings play a crucial role in transferring mechanical power efficiently and reliably between rotating components in various industrial applications.
The key features and functions of drive couplings include:
- Power Transmission: Drive couplings are designed to transmit mechanical power from the driving shaft to the driven shaft. As the driving shaft rotates, the coupling transfers the torque to the driven shaft, causing it to rotate and perform the intended task, such as driving a pump, conveyor, or generator.
- Misalignment Compensation: In real-world applications, shafts may not be perfectly aligned due to factors such as assembly tolerances, thermal expansion, or equipment settling. Drive couplings can accommodate angular, parallel, and axial misalignments between the shafts, ensuring smooth power transmission even under misaligned conditions. This capability helps to reduce stress on connected machinery and enhances overall system reliability.
- Shock and Vibration Damping: During operation, rotating equipment often experiences shocks and vibrations that can be harmful to the machinery and reduce its lifespan. Drive couplings with elastomeric or flexible elements can dampen these shocks and vibrations, providing a smoother power transmission and protecting the connected equipment from excessive loads.
- Overload Protection: In some applications, sudden torque spikes or overloads may occur due to process changes or unforeseen events. Drive couplings equipped with torque-limiting features can protect the machinery from damage by disengaging or slipping when the torque exceeds a predetermined threshold.
- Reduced Maintenance: Drive couplings that require minimal maintenance contribute to the overall efficiency of the power transmission system. By reducing the need for frequent maintenance and lubrication, downtime is minimized, leading to increased productivity and cost savings.
- Compact and Versatile Design: Drive couplings are available in various designs and sizes to accommodate different application requirements. Their compact and versatile design makes them suitable for a wide range of industries and machinery types, from small motors in automotive systems to large industrial drives in mining and manufacturing processes.
Overall, drive couplings are essential components in mechanical power transmission systems. Their ability to efficiently transfer torque while compensating for misalignments and absorbing shocks ensures reliable and long-lasting operation of rotating equipment in various industries.
editor by CX 2024-04-24