Product Description
Densen Customized Scraper hydraulic coupling,pressure relief type hydraulic coupling,torque limiting fluid coupling
| Product Name | Scraper hydraulic coupling,pressure relief type hydraulic coupling,torque limiting fluid coupling |
| DN mm | 16~190mm |
| Rated Torque | 40~25000 N·m |
| Allowable speed | 4500~200 kN·m |
| Material | 45#steel,aluminum |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
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Application Case
Typical case of diaphragm coupling applied to variable frequency speed control equipment
JMB type coupling is applied to HangZhou Oilfield Thermal Power Plant
According to the requirements of HangZhou Electric Power Corporation, HangZhou Oilfield Thermal Power Plant should dynamically adjust the power generation according to the load of the power grid and market demand, and carry out the transformation of the frequency converter and the suction fan. The motor was originally a 1600KW, 730RPM non-frequency variable speed motor matched by HangZhou Motor Factory. The speed control mode after changing the frequency is manual control. Press the button speed to increase 10RPM or drop 10RPM. The coupling is still the original elastic decoupling coupling, and the elastic de-coupling coupling after frequency conversion is frequently damaged, which directly affects the normal power generation.
It is found through analysis that in the process of frequency conversion speed regulation, the pin of the coupling can not bear the inertia of the speed regulation process (the diameter of the fan impeller is 3.3 meters) and is cut off, which has great damage to the motor and the fan.
Later, they switched to the JMB460 double-diaphragm wheel-type coupling of our factory (patent number: ZL.99246247.9). After 1 hour of destructive experiment and more than 1 year of operation test, the equipment is running very well, and there is no Replace the diaphragm. 12 units have been rebuilt and the operation is in good condition.
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Are there specific torque and speed limits for different fluid drive coupling designs?
Yes, different fluid drive coupling designs have specific torque and speed limits that determine their suitable applications and performance capabilities. These limits are influenced by the coupling’s design, construction, and the type of hydraulic fluid used. Here are the key factors that contribute to torque and speed limits in fluid drive couplings:
- Coupling Size and Design: The physical size and design of the fluid drive coupling play a significant role in determining its torque capacity. Larger couplings with robust construction can generally handle higher torque loads than smaller couplings.
- Hydraulic Fluid Type: The type and viscosity of the hydraulic fluid used in the coupling affect its torque transmission capabilities. Different fluid types may have varying coefficients of friction, which impact the torque capacity of the coupling.
- Fluid Fill Level: The amount of hydraulic fluid filled in the coupling can influence its torque capacity. Proper fluid fill levels are essential for optimal coupling performance and torque transmission.
- Speed Range: The speed range of a fluid drive coupling is determined by its design and the hydraulic fluid’s properties. Some couplings may have limitations at high rotational speeds due to centrifugal forces and fluid dynamics.
- Operating Temperature: The operating temperature of the fluid drive coupling affects the hydraulic fluid’s viscosity, which in turn impacts the coupling’s torque transmission efficiency and overall performance.
- Application Specifics: The specific application requirements, such as load variations, start-up conditions, and duty cycles, also influence the torque and speed limits of the fluid drive coupling.
Manufacturers provide torque and speed ratings in their coupling specifications to guide users in selecting the appropriate coupling for a particular application. These ratings indicate the maximum torque and rotational speed that the coupling can handle safely and effectively without risking damage or performance issues.
It is essential to carefully match the torque and speed requirements of the power transmission system with the fluid drive coupling’s torque and speed limits. Operating the coupling within its specified limits ensures optimal performance, extended service life, and enhanced safety of the power transmission system.
If the application demands higher torque or speed capabilities than a standard fluid drive coupling can provide, it is advisable to consult with coupling manufacturers or fluid power engineers to explore custom-designed or specialized couplings that can meet the specific requirements.
Real-World Examples of Successful Fluid Drive Coupling Installations and Their Benefits
Fluid drive couplings, also known as hydraulic couplings or fluid couplings, have been widely used in various industrial applications to achieve numerous benefits. Here are some real-world examples of successful fluid drive coupling installations and the advantages they offer:
- Mining Industry:
In large mining operations, fluid drive couplings are commonly used in conveyor belt systems to control the starting and stopping of the belts. The fluid coupling provides smooth and gradual acceleration, reducing shock loads on the conveyor system and minimizing wear and tear on the belts and other components. This results in increased equipment lifespan and reduced maintenance costs. Additionally, the fluid coupling offers overload protection, preventing damage to the conveyor system in case of sudden overloads or blockages.
- Steel Industry:
In steel mills, fluid drive couplings are utilized in various applications, such as rolling mills and large fans. In rolling mills, fluid couplings help maintain a constant speed during rolling operations, ensuring consistent product quality. The fluid coupling’s ability to absorb shock loads and torsional vibrations protects the rolling mill equipment and reduces downtime. In cooling and ventilation fans, fluid couplings provide soft starts and smooth speed control, leading to energy savings and quieter operation.
- Power Generation:
In power plants, fluid drive couplings are commonly used in steam turbines and gas turbines. Fluid couplings allow for controlled acceleration of the turbines, reducing the mechanical stress on the blades and rotor during startup. This results in extended turbine life and improved reliability. Additionally, fluid couplings help improve grid stability by enabling gradual synchronization with the power grid during startup.
- Marine Industry:
In marine propulsion systems, fluid drive couplings are employed to connect diesel engines to propellers. The fluid coupling ensures smooth torque transmission and absorbs torsional vibrations, preventing damage to the propulsion system and increasing the lifespan of the engine and gearbox. Additionally, the fluid coupling offers overload protection, safeguarding the engine and drivetrain from sudden load changes.
- Pumping Applications:
In water and wastewater treatment plants, fluid drive couplings are commonly used in pump applications. The fluid coupling enables soft starts, reducing the impact on the pump and electrical system during startup. This results in energy savings and extended pump life. Additionally, the fluid coupling’s ability to dampen torsional vibrations minimizes wear on pump bearings and mechanical seals.
These real-world examples illustrate the versatility and effectiveness of fluid drive couplings in various industries. Whether in mining, steel production, power generation, marine propulsion, or pumping applications, fluid couplings provide reliable and efficient power transmission while offering benefits such as reduced maintenance, energy savings, increased equipment lifespan, and improved system reliability.
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What are the key design considerations when using fluid drive couplings in power transmission systems?
When incorporating fluid drive couplings into power transmission systems, several key design considerations should be taken into account to ensure efficient and reliable operation. These considerations include:
- Torque and Power Ratings: Determine the required torque and power ratings of the fluid drive coupling to match the demands of the power transmission system. The coupling should be capable of handling the maximum torque and power output without exceeding its capacity.
- Speed Range: Evaluate the speed range of the power transmission system and ensure that the selected fluid drive coupling can operate effectively across this range. Consider the maximum and minimum speeds the coupling can handle to avoid operational limitations.
- Fluid Type and Viscosity: Select the appropriate hydraulic fluid type and viscosity based on the operating conditions, temperature range, and load requirements of the power transmission system. The fluid should maintain its properties within the system’s temperature and pressure limits.
- Slip Control: Consider whether slip control is necessary for the application. Some systems may require controlled slip to protect against sudden overloads or to enable smoother start-ups.
- Environmental Conditions: Evaluate the environmental factors that may impact the fluid drive coupling’s performance, such as temperature variations, humidity, and the presence of contaminants. Choose a coupling with suitable sealing and protection against external elements.
- Overload Protection: If the power transmission system is susceptible to overloads or shock loads, select a fluid drive coupling that offers effective overload protection to prevent damage to the system components.
- Space Constraints: Consider the available space for installing the fluid drive coupling. Some couplings may have specific dimensional requirements that need to be accommodated within the system design.
- Misalignment Tolerance: Assess the potential misalignment between the driving and driven shafts and choose a fluid drive coupling that can tolerate the expected misalignment to prevent excessive wear and failure.
- Mounting and Alignment: Ensure proper mounting and alignment of the fluid drive coupling within the power transmission system. Correct alignment is crucial to prevent premature wear and ensure efficient power transfer.
- Application Specifics: Consider the unique requirements of the power transmission system, such as start-up frequency, duty cycle, and load variations. These specifics may influence the choice of fluid drive coupling type and configuration.
Properly addressing these design considerations will result in an optimized power transmission system with a fluid drive coupling that meets the performance, safety, and efficiency requirements of the application. Collaboration with experienced fluid power engineers and coupling manufacturers is beneficial in selecting the most suitable fluid drive coupling and ensuring its proper integration into the power transmission system.
Regular maintenance and monitoring of the fluid drive coupling’s performance are essential to identify any potential issues early and ensure the continued reliable operation of the power transmission system.
editor by CX 2024-05-08
