Wood China in Veracruz Mexico maina coupling sales Pellet in West Rand South Africa gear coupling manufacturers Machinery Ring Die with top quality lowest price

Wood  China  in   Veracruz Mexico   maina coupling sales  Pellet  in   West Rand South Africa   gear coupling manufacturers Machinery Ring Die with top quality lowest price

We – EPG Group the biggest couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
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Wood Pellet Machinery Ring Die
 

Brief Introduction Of Ring Die
Ring die is the key part of Ring Die Pellet Mill in the large scale pellet plant to produce animal feed, wood pellets, poultry feed,livestock feed,aqua feed, bio-mass pellet and other granules.
The quality of ring die plays an important role in making high quality pellets and high output,also can save much maintenance cost for pellet manufacturers.
LiangYou is a reliable ring die manufacturer who can supply you top quality ring dies .We can EPT design for various brand of pellet mill, such as: CPM, Matador ,Muyang, Paladin, Promill, Buhler, Zhengchang, Mabrik, Matador, Sogem, Andritz Sprout, Yemmak, etc.We can also make as per customers’ drawing.
 
Main Features

1,Hole smooth,long working life and high output
2,Competitive price
3,Quick delivery
4,About 20years of production experience
5,Quality control:ISO9001:2000
6,Hole Diameter:Feed size 2-12mm; wood pellet size 6-12mm or other sizes customized
7,Wear resistance,corrosion resistance,heat resistance,fatigue resistance,impact resistance.

 

Ring die pellet mill working principle
The basic structure of the pelletizing chamber is mainly composed of these parts: the die, the rollers, feeding scraper and cutting knives.
 
When the machine is started, the EPT motor will drive the ring die to rotate. And the rollers will also revolve on its own axis due to the friction between itself and the die. By means of gravity and the centrifugal force generated by rotating of the ring die, material will be firmly attached to inner surface of the ring die. The feeding scraper will ensure the material to be continuously and evenly pushed forward along the die to be prepared for pelletizing.
Then the material is squeezed by the roller and the die, and with the gradually increasing pressure, the density of the material also becomes higher. Thus the material temperature will rise, which softens the lignin in it and makes it easier to be shaped. At this time, the material is compressed into the die holes and shaped into small cylindrical strips with diameters of 2 – 12 mm (depending on the size of the holes).
 
Die Materials
1. Alloy dies
This is the choice for many feed processors because of their good abrasion and breakage resistance.
2.  Carbon steel die
They have superior corrosion resistance, making them the choice for processing operations involving corrosive chemicals.
3. Stainless steel dies
They have the best abrasion and  breakage resistance as well as good corrosion resistance.
  
Process Of Ring Die
1,Precision Machining
CNC machining center :assure high dimensional accuracy,geometric tolerance and surface roughness.
 
2,Hole Machining
Our company’s die is made by international advanced German gun drill, tools and drilling hole software.Which ensures process conditions as drilling required, therefore high pelleting output, quality and debugging convenience
 
3,Vacuum Hardening
American vacuum furnace:High vacuum degree, no oxidation reaction in ring die surface, ensuring original smoothness of die hole inner surface ,has long service life and high quality. High cooling speed ensures more even distribution of carbide hardenability and uniformity of ring die.
 
Relation between die hole structure and pelleting
1,Straight hole and release stepped hole
It is suitable for compound feed processing
2,External conical hole
It is suitable for the processing of high-fibre feed like de-fat chaff
3,Internal conical hole and compression-type stepped hole
This applicable for the process of herbage powder feed of light proportion
 
We should try to avoid using release stepped hole(pressure-relief vent)
Because discharing is not easy for holes in the rows of the edge of ring die, pressure-relief vent is designed there.
 
We need to maintain and check the pellet mill’s spare parts: ring dies, roller assembly,roller shell, gear shaft,screws, bearings, coupling etc. Because they are take up about 8% of the machine cost every year (primary for such as wood chipper, hammer mill and pellet mill.) 
 

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed EPT parts contained herein are not sponsored, approved, or manufactured by the OEM.

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Wood  China  in   Veracruz Mexico   maina coupling sales  Pellet  in   West Rand South Africa   gear coupling manufacturers Machinery Ring Die with top quality lowest price

Company Video

Our Service
1. Installation & adjustment
After the equipment are arrived at the customer’s site, the customer is responsible for unpacking and arranging the equipment according to the placement drawing; and does under our install-adjust technicians’ guidance. Costs of the staff are decided at last.
2. Training
1)  We are responsible for offering the technical training to user. The training content includes the structure and maintenance of the equipment, control and operation of the equipment. Through training, users’technical staff can grasp and the skill of operation and maintenance proficiently, and deal with the general troubles in time. We will appoint qualified technical staff for the guidance.
2)  The buyer can send staff to our company for learning.
3. Quality assurance
1)  We guarantee the goods offered are brand-new, not used, with latest design and suitable material made, and we guarantee the specification of the equipment is consonance with the contract.
2)  We guarantee the line achieve product technical performance indicators within 5 days after feeding operation through the correct guidance of the installation and commissioning.
3)  We are responsible for the fault and damage of the production line caused by our design, technology, manufacture, installation, adjustment and material defect etc. that all belong to our responsibility.
4)  The warranty period is 12 months after acceptance check of the production line. If there is any different between the furnished equipment in the customer’s factory and the equipment concerned in the contract, the users have the right to pass the inspection book to the legal department to claim for compensation to our company within goods warranty period.

Due to our sincerity in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.


Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 10 workdays.
2.Production Lead-times: 20-40 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check.