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Complete Automated and Guide Die-Chopping and Creasing Equipment
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Dimension||mm||350*350||four hundred*410||five hundred*440|
|Max. Die-chopping Size||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Stress||T||three hundred||three hundred||three hundred|
|Corrugate sheet Thickness||mm||one-seven||one-seven||1-7|
|Cardboard sheet measurement||gsm||250-800||250-800||250-800|
|All round Dimension||mm||8000*4000*2250||8750X4100X2245||9400X4600X2245|
Functions of the equipment:
- The Bobst type lower structure helps make the slicing system motion like a scissor, it will understand a complete and less complicated cut.
- Principal worm equipment utilizes alloy copper material, after the knowledgeable operator’s manual scraping remedy and stringent common tests, it can assures the driving components 10 several years daily life.
- The major chains adopt imported British Renold brand, the variations of ten chains are significantly less than .2mm.
- The hook up amongst gear box and driving shaft adopts sleeve and pin construction making certain a sturdy connection.
The machine adopts frequency controller to obtain stepless speed acceleration which can attain to 4500 instances for every hour. For the duration of real production, it can normally run at 3600 to 4200 instances per hour according to the quality of the board. If the high quality of the paper is very good, a excellent operator even can operate the machine at maximum speed.
As it is proven in the photograph of the machine, the equipment adopts automatic paper feeding strategy which keeps the operator absent from the die-slicing component. The mounting and adjustment of the die plate is also accomplished exterior of the die-chopping component with sensors and detectors at die-reducing part to make certain that the machine can not be began when the die-cutting plate is at adjustment standing.
Apart from the sensors at die-slicing portion, there are sensor or method switches at window component to make the whole machine at monitoring position to make certain its safety.
- Operation comfort:
There is Man-equipment interface installed in the control panel which will displays the safety standing of the machine as well as malfunctions to aid the operator. Digital camera is also mounted in front of the operator for him/her to check the operation standing at the delivery component.
- Major Structures and Crucial Material Utilized
- 4 Principal Large Areas:
They are: base station, transferring system, higher system and equipment wall. The bottom station is created of gray forged iron -HT two hundred the shifting platform is ductile iron – QT forty two-ten and the equipment wall is high quality A3 steel.
- Main Drive:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment kinds a transferring established to make certain secure pressure out set of not much less than 300 tons.
The content for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Element:
The travel is transferred by means of crank rod to pendulum which will deliver the shifting platform to move up and down to reach die-reduce and creasing objective.
The pendulum is manufactured of high top quality ductile iron. The pendulum axis is carried out by induction harden with surface hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort automatic die-chopping and creasing machine. When compared with automatic die-cutting and creasing equipment which is employed for cardboard die-cutting, this kind of computerized die-reducing and creasing device is primarily used for corrugated board which wants much less strain for die-chopping, in this circumstance very some producers have created smaller width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and greater diameter on its shaft to make our equipment last for a longer life.
The die-chopping plate uses 7 mm seventy five Crl plate which has far more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning system to make certain the boarding conveying accurate and secure.
The machine uses gripper bar type with 12A extended joints chain which is significantly less in excess weight and considerably less shock to the intermittent device beneath the precondition to guarantee the strength of the chain. The brand name of the chain is Renold U.K with substantial specific and top quality. .
The Gripper bar adopts aviation aluminum with three bridge type- gentle in weight and large in power.
- Electrical Part
The electrical areas are developed and assembled in accordance to the European CE normal and employs world wide acknowledged model products.
- Installation of Die
The die mounting and dismounting adopts facet withdrawing approaches which time saving and straightforward for procedure.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is simple, convenient and trustworthy.
- Particular People of Our Equipment:
- Clever And Unique Entrance Lay Design:
In comparison with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the front lay, it will injury the front lay and the gripper bar when the entrance lay reaches to its highest position.
Usually the producers will put in sensors on this part to quit the equipment when the paper is fed abnormally to the entrance lay. Even so, when the device is working at the large speed, the inertia will bring the machine to run for a whilst to make the front lay to its optimum position and then also damage the front lay and the gripper bar.
Our particular layout is that when the abnormal board feeding takes place and currently being detected, the front lay can never reaches to its optimum position which tends to make free of charge from entrance lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our unique style, so there is no picture to be proven right here.
- Car-Handbook Switching Program
The Feeding method for this kind of machine can do auto and handbook. When the sheet shape is good, you can use car-operate. When the condition of the sheet is not good, you can use manual perform and do sheet feeding manually.
When the sheet is not excellent in form, you can open the rear beam and lift up the feeder to do handbook feeding.
- Stripping Part
(a) The machine is fifty percent striping which can strip off a few – edge waste and center holes of the board.
(b) There are higher chase, center chase and reduce chase exactly where the male, elastic block and
woman die are positioned to strip off the squander.
|Title||Brand name and Origin||Remarks|
|Bearing||SKF Swiss||Important component|
|IKO Japan or HangZhou, China||Not essential component|
|Chain||Renold U.K||Primary Chain ( Discrepancy of less than .2 mm for for each 10 chains of device chain size)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photo Electric Change||Fotek ZheJiang|
|Principal Motor||Siemens||Joint Undertaking|
|Pneumatic Parts||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of original equipment manufacturer’s (OEM) component quantities or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our company and the shown alternative areas contained herein are not sponsored, authorized, or produced by the OEM. /