China Custom Flexible Steel Yox-200 Fluid Coupling Constant Fill and Variable Fill

Product Description

Product Description

Fluid Coupling Characteristics

Improve the starting capability of electric motor, protect motor against overloading, damp shock, load fluctuation and torsional vibration, and balance and load distribution in case of multi motor drives.

Types of Fluid Couplings

Several fluid coupling types are available on the market. They are used in the automobile industry, marine and railroad industry, oil and gas industry, water and waste treatment, construction, and industrial applications.

These couplings are used to transfer torque between 2 shafts. These couplings are based on the hydro-kinetic principles. They are made up of parts such as a runner, casing, impeller, and a seal. They are also referred to as “rotor” or “spindle.”

There are 2 types of fluid coupling: constant fill and variable fill. A constant fill fluid coupling has a fixed torque, and a variable fill fluid coupling has a variable torque.

The constant fill fluid coupling is user-friendly and offers maintenance-free operation. It can also be used to control slip. It is also available in variable speed versions. The constant fill type is used in a wide variety of applications. It is also used to control torque during acceleration.

There are several fluid coupling manufacturers, and you can choose the 1 that meets your needs. HZPT is 1 if the fluid coupling manufacturers in China. We have high-durability with low prices fluid couplings for sale. Contact us now if you are interested.

Product Parameters

Technical Data Sheet of Constant Filling Fluid Couplings YOX-Series

Item no. 600 (r/min) 750 (r/min) 1000 (r/min) 1500 (r/min) 3000 (r/min) Lquid(L) Weight(KG)
YOX-190       0.6-1.1 4.5-9.0 0.4-0.8 8.0
YOX-200       0.75-1.5 5.5-11 0.5-1.0 9.5
YOX-220     0.4-0.8 1.1-2.2 10-18.5 0.8-1.6 14
YOX-250     0.7-1.5 2.5-5.0 15-30 1.1-2.2 15
YOX-280     1.5-3.0 4.0-7.5 37-60 1.5-3.0 18
YOX-320   1.1-2.2 2.7-5.0 7.5-15 45-0 2.5-5.0 28
YOX-340   1.6-3.0 3.0-7.0 11-22 45-80 3.0-6.0 30
YOX-360   2.0-3.8 4.5-9.0 15-30 50-100 3.5-7.0 46
YOX-400   3.0-6.0 7.5-15 22-45 80-145 4.6-9.0 65
YOX-420   3.5-7 11-18.5 37-60   6.5-12 66
YOX-450   6.1-11 14-28 40-75   6.5-13 70
YOX-500   10-19 26-50 75-132   10-19 133
YOX-560   19-30 45-90 132-250   14-27 158
YOX-600 12-24 25-50 60-120 200-375   24-40 170
YOX-650 23-45 40-80 90-185 280-500   25-46 210
YOX-710 30-60 60-115 150-280     37-60 310
YOX-750 40-80 80-160 200-360     40-80 348
YOX-800 45-90 110-220 280-500     50-95 420
YOX-1000 140-280 270-550       70-140 510

 

Company Profile

 

Our Equipments

Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.

Machining equipments
Heat equipment

 

Our Factory
Application – Photos from our partner customers

Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development

 

fluid coupling

Advancements and Innovations in Fluid Coupling Technology

Fluid coupling technology has undergone significant advancements and innovations over the years, leading to improved performance, efficiency, and versatility. Some notable advancements include:

  • Variable Fill Fluid Couplings: These modern fluid couplings feature a variable fill design that allows for better control of the power transmission. By adjusting the fill level of the coupling, it becomes possible to optimize torque transmission and efficiency across a wider range of operating conditions.
  • Electronic Control: The integration of electronic control systems has brought a new level of intelligence to fluid couplings. Electronic control allows for precise monitoring and adjustment of the coupling’s operation, enabling smoother start-ups, better load sharing, and protection against excessive loads.
  • Smart Coupling Technologies: Some fluid coupling manufacturers offer smart coupling technologies that incorporate sensors and data analytics. These smart couplings can monitor performance parameters in real-time, detect anomalies, and provide valuable insights into the overall system health.
  • High-Temperature Applications: Advancements in material science have led to the development of fluid couplings capable of operating at higher temperatures. This makes them suitable for use in demanding applications, such as heavy industries and high-temperature environments.
  • Efficiency Improvements: Manufacturers have focused on enhancing the overall efficiency of fluid couplings. By reducing internal losses and improving fluid circulation, modern fluid couplings offer higher efficiency, which translates into energy savings and reduced operating costs.
  • Integration with Variable Frequency Drives (VFDs): Fluid couplings can now be integrated with VFDs, combining the benefits of both technologies. The VFD allows for variable speed control, while the fluid coupling provides soft start and overload protection, creating a versatile and efficient power transmission system.

These advancements in fluid coupling technology have made them even more reliable, adaptable, and suitable for various industrial applications. As technology continues to evolve, fluid couplings are likely to see further improvements, making them an integral part of modern power transmission systems.

fluid coupling

Special Considerations for Using Fluid Couplings in Explosive Environments

Fluid couplings are widely used in various industrial applications, including those in potentially explosive environments. When considering the use of fluid couplings in such settings, several special considerations must be taken into account to ensure safety and compliance with regulations:

  • Explosion-Proof Design: Fluid couplings used in explosive environments must be designed to prevent the ignition of flammable gases or vapors. They should adhere to explosion-proof standards and be equipped with robust seals and protective enclosures to contain any potential sparks or flames.
  • Ingress Protection: An appropriate ingress protection (IP) rating is essential to prevent dust, moisture, or other hazardous substances from entering the fluid coupling. A higher IP rating ensures greater protection against potential sources of ignition.
  • Material Selection: The choice of materials for the fluid coupling is crucial in explosive environments. Non-sparking or anti-static materials should be used to reduce the risk of ignition caused by friction or electrical discharge.
  • Temperature Limitations: Fluid couplings operating in explosive environments must have temperature ratings that prevent overheating and potential ignition of flammable substances. The fluid coupling should be adequately cooled to maintain safe operating temperatures.
  • Monitoring and Maintenance: Regular monitoring and maintenance of fluid couplings in explosive environments are essential. Periodic inspections can detect potential issues or wear that could compromise the safety of the coupling. Any maintenance or repair work should be carried out by qualified personnel following safety protocols.
  • Compliance with Regulations: Depending on the industry and location, there may be specific regulations and safety standards that govern the use of equipment in explosive atmospheres. It is crucial to adhere to these regulations and ensure that the fluid coupling complies with all relevant safety requirements.

Fluid couplings used in explosive environments play a vital role in ensuring the safe and reliable operation of industrial machinery. By providing smooth and controlled power transmission, fluid couplings can help minimize risks and improve the overall safety of the equipment and personnel in these hazardous settings.

Before implementing fluid couplings in explosive environments, it is essential to conduct a thorough risk assessment and consult with experts familiar with the specific safety requirements of the industry. By taking appropriate safety measures and selecting suitable explosion-proof fluid couplings, the risks associated with using power transmission equipment in hazardous areas can be effectively mitigated.

fluid coupling

Fluid Couplings and Energy Efficiency in Power Transmission

Fluid couplings play a significant role in improving energy efficiency in power transmission systems. They achieve this by enabling smooth and efficient torque transmission while reducing energy losses during various operating conditions.

One of the key factors contributing to the energy efficiency of fluid couplings is their hydrodynamic principle of operation. When power is transmitted through a fluid coupling, it operates on the principle of hydrodynamic power transmission. The primary component, known as the impeller, rotates and imparts motion to the fluid inside the coupling. This motion creates a hydrodynamic force that transmits the torque to the output side.

During the initial startup or when there is a significant speed difference between the input and output shafts, the fluid coupling allows the input shaft to accelerate gradually. This feature, known as the soft start, reduces the mechanical stress on the connected components and the power source. By avoiding sudden acceleration, fluid couplings minimize the energy spikes that occur during direct starts in systems without couplings.

Moreover, fluid couplings act as a torque limiter when the load exceeds a certain threshold. This characteristic, known as the slip, allows the fluid coupling to disengage slightly when the torque reaches a predetermined level. As a result, it protects the system from overloads and reduces energy wastage during high-stress conditions.

Additionally, fluid couplings help mitigate the impact of shock loads and torsional vibrations, which can reduce wear and tear on mechanical components. By minimizing vibrations and shock loads, fluid couplings contribute to longer equipment life and, consequently, lower maintenance and replacement costs.

However, it’s important to note that like any mechanical component, fluid couplings have some energy losses due to viscous drag and heat dissipation. While modern fluid couplings are designed with improved efficiency, these losses need to be considered when assessing the overall energy efficiency of a power transmission system.

In summary, fluid couplings enhance energy efficiency in power transmission by providing soft starts, torque limiting, and damping of vibrations, thus reducing energy wastage and extending the life of the connected equipment.

China Custom Flexible Steel Yox-200 Fluid Coupling Constant Fill and Variable Fill  China Custom Flexible Steel Yox-200 Fluid Coupling Constant Fill and Variable Fill
editor by CX 2023-11-29

Company Video

Our Service
1. Installation & adjustment
After the equipment are arrived at the customer’s site, the customer is responsible for unpacking and arranging the equipment according to the placement drawing; and does under our install-adjust technicians’ guidance. Costs of the staff are decided at last.
2. Training
1)  We are responsible for offering the technical training to user. The training content includes the structure and maintenance of the equipment, control and operation of the equipment. Through training, users’technical staff can grasp and the skill of operation and maintenance proficiently, and deal with the general troubles in time. We will appoint qualified technical staff for the guidance.
2)  The buyer can send staff to our company for learning.
3. Quality assurance
1)  We guarantee the goods offered are brand-new, not used, with latest design and suitable material made, and we guarantee the specification of the equipment is consonance with the contract.
2)  We guarantee the line achieve product technical performance indicators within 5 days after feeding operation through the correct guidance of the installation and commissioning.
3)  We are responsible for the fault and damage of the production line caused by our design, technology, manufacture, installation, adjustment and material defect etc. that all belong to our responsibility.
4)  The warranty period is 12 months after acceptance check of the production line. If there is any different between the furnished equipment in the customer’s factory and the equipment concerned in the contract, the users have the right to pass the inspection book to the legal department to claim for compensation to our company within goods warranty period.

Due to our sincerity in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.


Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 10 workdays.
2.Production Lead-times: 20-40 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check.